We are a one stop shop of wear resistant mateirals for complete wear solutions.

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ALD-Smooth

Smooth Surface Overlay Wear Plates

Overview:

ALD-Smooth is manufactured using advanced fusion bond welding technology to apply chromium carbides on to a mild steel substrate producing consistent chemistry and microstructure with smooth overlay deposit.

ALD-Smooth wear plate works well for applications involving material hang ups and high abrasion.


ALD-Smooth Featured Image
  • ALD-Smooth

Product Detail

Product Tags

Specification:

 

Standard plate size  1000*3000MM
Coating thickness  5-25mm
Base material thickness  5-100mm

Other sizes and thickness available on request.

Typical properties:

Weld overlay composition:

Element Content
Carbon

2.0-5.0%
Silicon <1.5%
Manganese <1.5%
Chromium

18-35%

Mo+Nb+V+Ti+V+W

<1.5%

Others

Bal

Note: The content of Cr and C varies in different plate thickness.

Bulk Hardness: HRC 57-65

Abrasion Test result: 0.18 ( testing under ASTM G65, procedure A)

Surface Finish:

X200 metallographic Structure：

微信图片_2023071115421249
X200 metallographic Structure：1
X200 metallographic Structure：2

Fabrication:

 

We have the capabilities to fabricate ready-to-go wear liners by cutting,punching,bolting,bending,welding,assembling,grinding or otherwise working on the product.

bores1
4
隧道用圆管-孔为焊接用的塞焊孔
6

Main benefits：

 

Longer service life, less downtime

Longer service life, less downtime

Reduce cost of replacement parts

Reduce cost of replacement parts

Improve safety and enhance performance

Improve safety and enhance performance

Higher productivity

Higher productivity

Applications:

 
 Business  Application
 Mining  Feed chute liners, Bin liner, Cyclones, hoppers, conveyor systems, Truck bed & bucket liners, dozer blades
 Cement  Screen plates, mill liner, stargate bins, piping systems, separator fans, chutes, classifier cones, outlet ducts…
 Steel  Fan blade &housings, coke vibrating screen plates, pelletizing plants, sinter screens, coke screens, feed bins, distribution chutes, blast furnace armor plates.
 Power generation  Coal transfer systems, screens, classifiers, silos, bunkers, fans, chutes
If you need further information, please feel free to let us know.
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